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stainless steel mixing tank manufacturers
Stainless steel mixing tank manufacturers are able to provide customized solutions to meet the specific needs of different industries and customers. These manufacturers focus on specific industries, such as food and beverage or alcoholic beverages, or serve a wider range of industrial fields. Many manufacturers emphasize quality and service, providing comprehensive services including design, manufacturing, installation and after-sales support.
About CHENMA
CHENMA is a technology innovation company integrating fermentation equipment research and development, equipment manufacturing and technical services, focusing on the alcohol (wine, cider, liquor), food and beverage industries. They manufacture stainless steel tanks and processing equipment and adjust products according to customer needs.
CHENMA Provide
CHENMA provides system general contracting projects including process design, equipment manufacturing, installation and commissioning, and technical training. They have a professional engineering design team and have obtained the national design and construction second-level qualification certification. CHENMA has provided customized stainless steel tanks to customers in Chile, the United Kingdom, Georgia, France and Germany.
CHENMA stainless steel mixing tank capacity options
Chenma is able to produce stainless steel tanks in a variety of capacities, from 60 gallons (about 227 liters) to 8,000 liters, and can be customized to meet specific customer needs, such as different shapes (round, square, conical), material thickness, and whether a cooling jacket is required.
Specifcation:
1.Sanitary Stainless steel 304 or 316L;
2.With sealed agitator, and variable speed control ;
3.With insulation and thickness of insulation is 60mm;
Options:
*Level Sensors: For automated monitoring of liquid levels;
*Automated Controls: Systems for automatic mixing and process control;
*Perfume mixing tanks are equipped with wheels or pedestal for easy movement around the production area.
Specifcation:
1.Sanitary Stainless steel 316L;
2.Magnetic mixer;
3.Control panel, it will be control pump’ speed, and show the temperature for the tank;
Specification:
4.With weighing module;
5.Single wall;
6.With an anti-spinning cross;
7.With circulation pump;
8.The tanks with universal wheels;
Specifcation:
• Stainless steel 304/316
• Sample valve
• CIP – rotary spray ball
• With an efficient agitator
Specifcation:
- Revêtement entièrement soudé
• RTD Probe
• Bimetallic thermometer
• Liquid level tube
Specifcation:
• Sanitary Stainless steel 304
• With sealed agitator, and motor power:7.5kw
• Customized size
Specifcation:
- Revêtement entièrement soudé
• Single wall
• Stainless steel legs with screw assembly to adjust leg height
stainless steel mixing tank in different industries
Alimentation et boissons
Sanitary materials
Food-grade stainless steel must be selected, the most common being 304 and 316L stainless steel.
Contrôle de la température
Many food and beverage processes require specific temperatures. Therefore, it may be necessary to select a mixing tank with a jacket for heating or cooling.
Agitation needs and tank design
The appropriate agitator type (e.g., paddle, turbine, ribbon, etc.) and agitation speed need to be selected based on factors such as product viscosity and mixing purpose (e.g., mixing, homogenization, suspension, heating or cooling).
The shape and size of the tank should also match the agitation needs. For example, some tanks may require a specific conical bottom to facilitate solid sedimentation or emptying.
Ease of cleaning and maintenance
The design of the mixing tank should facilitate thorough cleaning to prevent cross contamination. This includes smooth internal surfaces, rounded corners, and parts that are easy to disassemble and clean. Many manufacturers offer CIP (cleaning in place) systems that automate the cleaning process, improve efficiency, and reduce manual operations.
Sanitary materials
Generally, 316L stainless steel is the preferred material because it has better corrosion resistance, and the low carbon content helps reduce carbon precipitation during welding, further improving corrosion resistance and reducing the risk of contamination.
Compliance with sanitation standards
The selected mixing tank and its manufacturer should meet the strict sanitation standards and certifications related to the chemical industry. For example, 3A sanitation standards, UL, etc.
Sealing and sterility
In order to prevent external contamination, the mixing tank must have good sealing. This may involve special sealing design, air filtration system, etc.
Stirring requirements
The purposes of stirring in chemical processes vary, such as mixing, dissolving, suspending, emulsifying, heat transfer, etc. Therefore, it is necessary to select the appropriate agitator type and stirring speed according to the specific process requirements and material characteristics.
Chimique
FAQ
What services do stainless steel tank manufacturers typically provide?
Equipment Manufacturing: This is the core service, including the production of various stainless steel tanks, such as mixing tanks, fermentation tanks, storage tanks, pressure vessels, etc. Chenma Machinery specializes in manufacturing stainless steel tanks and processing equipment.
Custom Design: Chenma provides customized systems and solutions to suit customers’ unique needs, including space, available facilities and process requirements.
System Integration and Turnkey Projects: Chenma can provide system general contracting projects for the alcohol (wine, cider, liquor), food and beverage industries, including process design, equipment manufacturing, installation and commissioning, and technical training.
Installation and Assembly: Chenma’s installation engineers will assist in assembling the tanks on site and provide consultation on the placement of related equipment to ensure that all questions and concerns are resolved.
Technical Support: Chenma provides follow-up support for all equipment and answers questions about customer system process flows. Customers can log on to its website for information or call at any time.
After-sales Service: Chenma has a complete after-sales service system and a high-quality after-sales service team to protect users and provide lifelong support.
Engineering Design and Consulting: Chenma has a professional engineering design team to ensure timely delivery of projects.
Quality Control and Certification: Chenma implements strict and standardized management and has obtained the National Design and Construction Level 2 Qualification Certification.
Customer References: Chenma has demonstrated its customized tanks of various capacities and types for customers in Chile, the United Kingdom, Georgia, France and Germany.
What are the key factors to consider when buying stainless steel tanks?
Tank material: The most important thing is to choose the right grade of stainless steel. Common ones include 304 and 316L stainless steel. 304 stainless steel has good corrosion resistance and is widely used in the food and beverage industry. 316L stainless steel is better in corrosion resistance, especially for occasions with higher hygiene requirements.
Tank design and shape: Stainless steel tanks come in a variety of designs and shapes, such as round, square, conical, flat bottom, conical bottom, open, with cover, floating top, etc. Different designs are suitable for different process needs. For example, fermentation tanks with conical bottoms are conducive to yeast sedimentation.
Application areas and industry requirements: Different industries have different requirements for stainless steel tanks. For example, the food and beverage industry has very high requirements for hygiene. It is crucial to ensure that the manufacturer’s products and designs meet the specific standards and requirements of your industry.
Customized needs: Standardized tanks may not meet all needs. It is important to choose a manufacturer that can provide customized services.
Quality standards and certifications: Make sure the manufacturer follows relevant quality standards and certifications, such as ASME, UL, 3A Sanitary Standards, etc. These certifications are important guarantees of product quality and safety.
Installation and technical support: Consider whether the manufacturer provides installation guidance and technical support services for the equipment.
After-sales service: A complete after-sales service system can ensure that the problems you encounter during use can be solved in a timely manner.
Price and cost-effectiveness: Under the premise of meeting quality and functional requirements, consider price factors and choose products with high cost-effectiveness.
Delivery time: According to your project schedule requirements, understand the manufacturer’s delivery time.
What are the cleaning and maintenance methods for stainless steel mixing tanks?
Method of cleaning
Use warm water and detergent: To clean stainless steel, use warm water and a detergent made for stainless steel. To prevent surface damage, stay away from using detergents that include chlorine.
Cleaning using a high-pressure water pistol: To make sure that all residues are gone from large or challenging-to-clean mixing tanks, you can use a high-pressure water gun.
Pickling: To remove tough dirt, use a weak acidic detergent, but make sure to adhere to the manufacturer’s instructions.
Method of maintenance
Lubrication: To guarantee smooth operation of agitators and other moving parts, apply the proper lubricants on a regular basis.
Temperature control: To prevent material deformation or damage from extremely high or low temperatures, make sure the mixing tank operates within the proper temperature range.
Keep a maintenance log: For management and monitoring purposes, note the date and scope of each cleaning and maintenance.
What are the customization options for stainless steel mixing tanks?
Size and Capacity: CHENMA offers a wide range of tank sizes from small to large, and can manufacture wine fermentation tanks from 500L to 8000L or even larger.
Tank Shape: The shape of the tank can be customized according to process requirements, such as round, square or conical bottom, etc.
Agitator Type and Configuration: Depending on the properties of the mixed materials (such as viscosity) and the required mixing effect, different types of agitators can be selected, such as paddle, anchor, turbine or scraper agitators.
Interfaces and Accessories: CHENMA can customize the type, number and location of the tank interfaces, such as feed inlet, discharge inlet, cleaning inlet, exhaust inlet, etc., according to the process flow.
Jacket and Insulation: CHENMA can equip the mixing tank with a heating or cooling jacket to control the temperature of the material in the tank.