Cider Fermenter
CHENMA’s cider fermenters are meticulously designed to cater to the varied requirements of cider makers, merging premium materials with innovative design features. These fermenters are made from food-grade 304 stainless steel, which not only guarantees resistance to corrosion but also simplifies the cleaning process. The construction of our cider brewing equipment utilizes a combination of automated robotic welding and hand-crafted welds, executed through tungsten inert gas (TIG) processes. This sophisticated welding technique results in joints that are exceptionally strong, smooth, and sanitary.
The manufacturing process employed by CHENMA ensures that our equipment will deliver dependable performance for your cidery over many years. The durability of these fermenter tanks significantly contributes to their longevity, while also preserving the integrity and quality of the cider during the fermentation process. This careful attention to detail in both materials and construction methods allows cider makers to produce high-quality beverages with confidence. Furthermore, our commitment to excellence extends beyond just the product; we also provide ongoing technical support and consultation, ensuring that our clients have all the resources they need for successful cider production.
Cider Fermentation Vessel Solution by CHENMA
CHENMA offers a cider fermentation vessel solution designed for home brewers and commercial cider makers. Stainless steel cider tanks are a popular choice for both small-scale and commercial cider production. They are durable, corrosion-resistant, and provide excellent sanitation. Stainless steel tanks offer temperature control options, such as cooling jackets or insulation, and come in various sizes to accommodate different production volumes.
Features of cider fermentation vessel
CHENMA’s cider fermentation vessel come with several advanced design features that enhance usability and efficiency:
Effective Yeast Management
CIP (Clean-In-Place) System
A rotary spray ball is included for easy cleaning, ensuring that hygiene standards are upheld without dismantling the equipment.
Multiple Outlets
Access Points
The top manhole cover and side rectangle manway provide easy access for maintenance and inspection.
Temperature Monitoring
Equipped with PT100 temperature probes and bimetallic thermometers, these tanks allow for precise monitoring of fermentation conditions.
Innovative Designs for Cider Tank
The design of CHENMA’s cider tanks incorporates several innovative features:
Variable Capacity Tanks
These tanks allow for adjustments in volume, making them versatile for different batch sizes.
Cylindrical Tanks
closed, non-pressure vessels specifically designed for primary fermentation processes. These tanks are typically constructed from durable stainless steel, which ensures resistance to corrosion and contamination.
Conical Bottom Tanks
The conical shape allows yeast and sediment (trub) to settle at the bottom, facilitating easy removal without disturbing the liquid. This separation ensures that the cider remains clear and free of off-flavors that can arise from prolonged contact with spent yeast.
Jacketed Tanks
These are designed for effective temperature control during fermentation. Equipped with either a dimple cooling jacket or a spiral cooling channel, these tanks help maintain optimal fermentation temperatures, which is essential for achieving desired flavor profiles.
Customizability Options
Custom stainless steel tanks are essential for cider production, offering durability, sanitation, and temperature control. When choosing a cider tank, consider factors such as production volume, budget, temperature control requirements, and desired flavor characteristics. Understanding that each cider producer has unique requirements, CHENMA offers custom sizing and additional features. Options such as multi-zone glycol jacketing, bottom cleanout doors, and racking ports can be tailored to meet specific production needs. This level of customization ensures that clients can optimize their fermentation processes according to their operational demands. The following additional features are available for customization:
Applications ofCider Fermenter
CHENMA cider fermenter is integral throughout the cider-making process, from primary fermentation through secondary fermentation and aging. Its specialized design ensures that each stage is executed with precision, leading to high-quality ciders. CHENMA stainless steel tank is designed to create an optimal environment for yeast activity, ensuring the transformation of apple juice into high-quality cider.
Primary Fermentation
In the primary fermentation stage, the CHENMA cider fermentation tank is essential for converting sugars present in apple juice into alcohol and carbon dioxide through the action of yeast. This initial phase is critical as it establishes the foundational flavors and alcohol content of the cider. The stainless steel construction of the fermenter provides a controlled environment that helps maintain consistent temperatures and prevents contamination, which is crucial for achieving a clean fermentation profile. The design also allows for easy monitoring of fermentation progress, enabling cider makers to make timely adjustments as needed. Look for features such as:
Temperature Control
Ensure the tank has insulation or a jacketed design to maintain optimal fermentation temperatures.
Ease of Cleaning
A smooth interior surface facilitates cleaning and reduces contamination risks.
Size
Choose a tank that can hold at least 20% more than your initial juice volume to account for foam and sediment.
Sediment Removal
Conical bottoms allow for easy removal of sediment (lees), which can improve clarity and flavor.
Controlled Environment
A sealed tank helps maintain pressure, which is essential for carbonation.
Versatility
Some tanks can be used for both primary and secondary fermentation, saving space and resources.
Secondary Fermentation
Following primary fermentation, the secondary fermentation stage can enhance the cider’s flavor complexity and carbonation. During this phase, additional yeast may be introduced to further develop the cider’s aromatic profile and mouthfeel. The CHENMA fermenter’s airtight seal is particularly beneficial during this stage, as it minimizes oxygen exposure while allowing carbon dioxide to escape. This controlled environment fosters a secondary fermentation that can lead to a more nuanced flavor profile, making the final product more enjoyable for consumers. Additionally, this stage can involve malolactic fermentation, which softens acidity and adds creaminess to the cider. A conical fermenter can be beneficial here for several reasons:
Aging
The aging process is where the cider matures and develops its character over time. The CHENMA cider fermenter is well-suited for this purpose due to its ability to maintain stable conditions that promote flavor integration and development. Aging in stainless steel helps preserve freshness and prevents unwanted flavors that can arise from wooden barrels. This stage allows for the subtle complexities of the cider to emerge, resulting in a refined beverage that showcases the quality of the apples used. Cider makers often utilize this time to experiment with blends or additional flavoring agents, further enhancing the final product. Stainless steel tanks are preferred over wooden barrels for several reasons:
Inert Material
Stainless steel does not impart unwanted flavors, allowing the natural apple characteristics to shine.
Temperature Stability
Aging tanks should maintain stable temperatures to promote consistent flavor development.
Headspace Management
Choose a tank that minimizes headspace to reduce oxidation risks.
WHY CHOOSE CHENMA
Comprehensive Manufacturing Capabilities
Shandong Chenma specializes in producing stainless steel tanks and processing equipment tailored for the alcohol (wine, beer, liquors) and food industries. We operate a 20,000 m² production facility equipped with state-of-the-art machinery, enabling it to produce technically demanding designs efficiently. This robust manufacturing capacity ensures that Chenma can meet various customer requirements and adapt products accordingly.
Experienced Technical Team
With over 200 professionals employed at Chenma, the company boasts a skilled workforce dedicated to innovation and quality production. Chenma company has a professional engineering design team to ensure the timely delivery of the project; Rigorous and standardized management won the national design and construction grade II qualification certification. The expertise of these engineers is pivotal in adapting tanks and processing equipment to meet specific customer needs daily.
Commitment to Quality Standards
Shandong Chenma adheres to rigorous quality assurance protocols, having achieved multiple certifications including ISO9001-2005 for quality management, ISO14001-2015 for environmental management, OHSAS18001-2007 for occupational health management, EU CE certification for compliance with European standards. These certifications demonstrate the company's commitment to maintaining high safety and quality standards in its manufacturing processes.
Strong Technical Support and Services
CHENMA provides extensive technical support, which encompass process design, equipment manufacturing, installation, commissioning, and technical training. Their installation engineers consult on-site during setup, addressing any concerns to ensure smooth operation. Furthermore, Chenma commits to lifelong support for its partners, reinforcing customer relationships and satisfaction. This holistic approach simplifies the project management process for clients, allowing them to focus on their core business while Chenma handles all technical aspects.
About Us
Cider Fermenter Case from CHENMA
Investing in CHENMA’s cider fermenters means choosing quality, innovation and reliability. With options tailored to specific production needs, advanced design features for optimal fermentation, and a commitment to timely delivery, CHENMA is the first choice for cider manufacturers looking to increase production capacity. By working with CHENMA, buyers can ensure they have the right tools to produce high-quality cider that meets market demands. The following are our global successful cooperation cases: